麻豆视频

Electrochemical process could boost efficiency of capturing carbon directly from air

The 麻豆视频 Engineering team working on optimizing electrochemical pathways recently published their findings and placed in the top 60 of the global XPRIZE Carbon Removal competition
researcher in lab

A researcher works on an electrochemical device in Professor David Sinton's lab (photo by Tyler Irving)

A team from the University of Toronto's Faculty of Applied Science & Engineering has invented a device that leverages electrochemistry to increase the efficiency of direct air carbon capture. Their alternative strategy aims to accelerate the widespread adoption of this emerging technology.

鈥淭he technology required to pull carbon directly out of the air has been developing for decades, but the field is now accelerating with governments and industry investing in the infrastructure required to actually do this at scale,鈥 says , a professor in the faculty's department of mechanical and industrial engineering and senior author on a  that outlines the new technique.

鈥淥ne key barrier is that current processes require a lot of energy, and indeed emit a fair amount of carbon themselves," says Sinton, who holds a Canada Research Chair in microfluidics and energy and is academic director of the , one of 麻豆视频's .

"If we can offer a more efficient strategy, we can make the case to scale this technology to climate-meaningful levels.鈥

The specific carbon capture technique that Sinton and his team are working to improve is known as a pH swing cycle. It begins when air is pumped through a liquid solution that is strongly alkaline, meaning that it has a high pH. CO2 in the air reacts with the alkaline solution and is captured in the form of carbonates.

To regenerate the capture liquids, chemicals are added to precipitate the carbonates as a solid salt. In the typical process, this salt is heated by burning natural gas to turn the carbonates back into CO2 gas which can be injected underground or upgraded into other carbon-based products.

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麻豆视频 Engineering researchers have created devices that can rapidly switch between electrolyzer mode and fuel-cell mode, increasing their overall efficiency at regenerating the liquid solutions needed for carbon capture
(photo by Tyler Irving)

鈥淚f you conduct a life-cycle analysis of this entire process, you see that for every tonne of CO2 you capture, you generate the equivalent of around 300 to 500 kilograms of CO2,鈥 says Yi (Sheldon) Xu, who worked on the project as a PhD candidate and a postdoctoral fellow in Sinton鈥檚 lab.

鈥淵ou鈥檙e still coming out ahead, but the energy inputs 鈥 particularly the heating step 鈥 cost a lot in terms of overall carbon efficiency,鈥 says Xu, who is now at Stanford University.

To overcome this challenge, the team turned to electrochemistry 鈥 electrolyzers use electricity to drive forward chemical reactions that would not happen otherwise. Fuel cells do the opposite, generating electricity from chemical reactions.

The team鈥檚 key insight was creating a single device that could operate in both directions 鈥 as both a fuel cell and an electrolyzer. This innovation enabled them to open up a new pathway to regenerating the alkaline solutions needed for carbon capture.

鈥淏oth electrolyzers and fuels cells have a positive electrode and a negative electrode,鈥 says team member Jonathan Edwards, a PhD graduate in mechanical engineering.

鈥淚n our device, the positive electrode of the fuel cell and the electrolyzer are one and the same. We switch the mode of operation every second, so that two different reactions can happen at the surface of the same electrode.鈥

In the first of these two reactions, the electrolyzer uses electrical current to extract alkali metal ions and regenerate the strongly alkaline solution needed for air capture. The electrolyzer also produces hydrogen, which is recycled back to the fuel cell side of the device, where it reacts to produce electricity, which in turn is fed back into the electrolyzer.

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(Graphical abstract from research paper in Joule

The fuel cell produces an acidic solution, which reacts with carbonate salts from the air-capture unit to release CO2 gas. After the CO2 is released, the resulting solution is fed back to the electrolyzer, thus completing the cycle.

The process offers several advantages. First, it circumvents the energy-intensive heating step entirely. Second, it uses electricity as opposed to natural gas 鈥 this electricity could be obtained from low-carbon sources such as solar, wind or nuclear energy.

Finally, the fact that two reactions happen at a single electrode cuts down on what are known as mass-transfer limitations 鈥 bottlenecks in how fast the reactants can diffuse to the electrode surface 鈥 which increase the amount of energy needed to drive the reaction.

鈥淲hen we ran the life-cycle analysis on our process, we saw that it only generates about 11 kg of CO2 equivalent per tonne of CO2 captured,鈥 says Shijie Liu, a PhD candidate in mechanical and industrial engineering. 鈥淭hat鈥檚 about 40 times less than the current thermal process.鈥

The team's research has already attracted international interest: they  competition held last year. Now that their work has been published, they are hoping that more researchers will join them to further optimize this electrochemical pathway.

鈥淎t the moment, we鈥檙e focusing on improving the capture fluid and further reducing process energy consumption 鈥 ensuring that it鈥檚 made of sustainable and low-cost substances, as well as scaling it up to industrial levels,鈥 Xu says.

鈥淏ut there are other places, such as electrode design, where there could be more innovations to discover. We鈥檇 love to see this become a viable new platform for carbon-capture plants that are less energy-intensive to build and operate than what we have today. That would give us a powerful new tool to mitigate the impacts of climate change.鈥

Engineering